Digital Printed Glass is a new technology that uses a digital ceramic printing process to transfer imagery, text, and pattern to flat glass. This technology has many benefits and can be used to create unique items like Digital Printed Glass for any occasion. It also offers a higher-quality product than screen-printed or inkjet-printed products.
Screen printing on glass is an effective option for creating solid, repeatable designs. Unlike digital printing, screen printing can only use four colors and requires a separate setup for each color. The glass is tempered to ensure its durability and the ink is fused to the surface at a high temperature. The ink can be organic or inorganic, and it is possible to add coatings to make the image more durable.
Screen printing is a popular technique for producing high volumes of glass products. It is most appropriate for commercial, architectural, and industrial applications. However, there are some disadvantages. The setup time is very long and the costs are high.
Among the various types of inks used for digital printed glass, ceramic inks are still the most widely used. They have similar design capabilities, but are less resistant to fading and wear than organic inks. Therefore, it is important to choose the best type of ink for your needs.
The ceramic inks used for digital glass printing are made of inorganic color pigments and ground glass particles. These particles are microscopic in size, so they are easily applied to glass surfaces. Once applied to the glass, digital glass printers dry the images in-line, fusing the ceramic inks to the glass surface.
In addition to allowing a broader color spectrum, organic-based inks for digital printed glass offer the added benefit of lower curing temperatures. However, they are not as durable or colorfast as ceramic-based inks, making them best suited for interior applications. The organic-based inks used for digital printed glass are produced with a two-component system that contains catalysts that initiate polymerization and a polymerization resin. The products can be further improved by heating them up to 390 degrees F after printing. Unlike conventional ceramic-based inks, these organic-based inks take 48 hours to fully cure and become permanent.
Organic-based inks for digital printed glasses are used in a variety of applications. While ceramic-based inks remain the traditional method of printing on glass, organic-based inks can also produce high-quality prints. They are less susceptible to fading and wear, but they must be applied to glass before they become fully visible.
Inkjet printing for digitally printed glass is a high-resolution method that uses a flatbed digital printer to print special ink directly onto glass. This ink consists of pigments, elements, and ultra-fine ceramic particles, and when it dries, it becomes permanently bonded to the glass. Because of the way that the process is performed, the glass sheet is printed and then cured on the same belt. This results in a durable and scratch-resistant finish. In addition, the accuracy of the inkjet printing process makes it possible to achieve a wider colour gamut.
Before you begin the process, you need to ensure that the image file is high-resolution. The file can be either a raster or a vector-based image. Both types of images are acceptable, as long as they have the right resolution. The higher the resolution, the larger the image will be printed.
Digital Printed Glass offers design flexibility in a variety of ways. For one, it can replicate the look of natural materials such as stone, marble, or brick. In addition, the digital printing process allows for custom image designs with multiple colors and features. It can also replicate the appearance of multiple glass panes on the same surface. Moreover, digitally printed glass also has the advantage of storing design files for a future replacement or reproduction. However, digital printing does come with its limitations. For example, it can be difficult to calculate performance data for a facade that is printed with multiple designs.
Unlike traditional printing methods, Digital Printed Glass allows for the printing of all colors at once. However, this type of printing can result in a higher-than-normal thickness, which can present difficulties during the optical bonding process. In addition, Digital Printed Glass can accommodate a wider gamut of inks.
One of the main factors in the success of a digitally printed glass product is the print speed. The higher the speed of a digital printer, the better the quality of the finished product. This applies especially to glass products, where faster turnaround times are necessary. The print speed can be up to 60 square meters per hour, depending on the print resolution and glass sheet width.
System Ceramics’ digital printed glass technology has several advantages over traditional methods of digital printing on glass. Its innovative technology enables it to print multiple glass surfaces at once and at a high speed. This printing technology allows the user to print four different rows of product at the same time, which significantly reduces the production time.